SOLIDWORKS Sheet Metal

SOLIDWORKS Sheet Metal Tips and Tricks from Javelin’s Certified Experts

Designing 90° Sheet Metal HVAC Duct – Advanced Tip 2

In part 4 of my making a Sheet Metal Duct guide, I showed how to get the best material yield. Today I’m going to show you how to add etch marks so that all parts can be rolled together as one, zip cut, reordered and then welded together. With the parts already placed together, copy…

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SOLIDWORKS Base Flange vs Thin Feature

Wheel arch design required

Today we are going to decide which feature is the better choice in a particular design situation – in this example should I use a Base Flange (Edge Flange/Sketch Bend) method or a Thin Feature? If you have been creating SOLIDWORKS sheet metal parts for a while and haven’t been using the Thin Feature, you…

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Designing 90° Sheet Metal HVAC Duct – Advanced Tip 1

Making a sheet metal duct can be time consuming but hopefully these few tips can reduce the time it takes. In my previous articles I took you through the process of making a 24 inch diameter, 90 degree HVAC duct. For the second step of the process I showed you how to apply a 0.0005″…

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How to Automate Bend Allowance in SOLIDWORKS 2019

In SOLIDWORKS 2019, setting up sheet metal parts has become a bit easier, making it possible to automate bend allowance selection by linking materials & sheet metal parameters. With the use of custom materials, you can set the bend allowances to change based on a range of values. This new feature can streamline & standardize…

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SOLIDWORKS Sheet Metal Bend Lines mapped to DXF Layers

When exporting a SOLIDWORKS sheet metal part to DXF/DWG, you have the option to save different entities to separate layers.  The layers can also be set to different colours and linetypes.  This is accomplished with a Mapping file setup in the Export options. The first thing to do is enable mapping under Tools > Options…

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How to flip the Bend Direction of a SOLIDWORKS Sheet Metal Part

The stated Bend Direction in a SOLIDWORKS Sheet Metal drawing is based on the defined fixed face of the model. Editing the Flat Pattern feature, in the Flat-Pattern folder, will display the currently defined “Fixed face”. To change the Bend Direction, select a face that is on the other side of the material. Once complete,…

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Designing 90° Sheet Metal HVAC Duct in SOLIDWORKS – Part 4 of 4

Welcome to part 4 of this adventure of making a large sheet metal HVAC duct. In Part 3 we saved the bodies, converting them into sheet metal parts and exported as DXF/DWG. In this final part I’m going to show you how to modify the exported parts in DraftSight to get a laser/plasma friendly part…

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Designing 90° Sheet Metal HVAC Duct in SOLIDWORKS – Part 3 of 4

Welcome to part 3 of this adventure of making a large sheet metal HVAC duct. We left off in part 2 splitting the single body duct into 7 bodies. Today I’m going to demonstrate how to save the bodies out and how to convert into the desired thickness of gauge sheet metal. Using the “Split…

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Designing 90° Sheet Metal HVAC Duct in SOLIDWORKS – Part 2 of 4

Welcome to Designing 90° Sheet Metal HVAC Duct in SOLIDWORKS – Part 2. In the previous part we had created the basic model for the duct, the required sizes are set with a basic sketch, and a circular profile sweep was used to create the model. In this second part we’re going to cut a…

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