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SOLIDWORKS Extend Surface command does not work with my model?

You are a tool and die designer and your customer has just sent you an IGES file containing a solid with a complex face which has to be used as reference for your embossing die. In order to create your punch and die inserts, you…

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Tool and Die – Emboss Punch Design Topic: When Extrude to Surface does not work…

As a former Tool and Die designer I came to appreciate the power of SolidWorks when designing Embossing Dies. Most of the times, I would use the face of the part sent by my customer for either “Extrude to Surface” or “Cut with Surface” commands as a reference in designing my embossing punches and die sections. There are situations when this approach does not work. One workaround, involving the “Thicken Cut” command is presented in this video (no audio provided):

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