VORSA 500 Support Removal Machine
Reduces Support Removal Processing Times by over 50%
PostProcess has revolutionized additive manufacturing support removal with the new VORSA 500™
The industry’s only full-stack solution, the VORSA 500 leverages patented Volumetric Velocity Dispersion technology and game-changing chemistry, all driven by the AUTOMAT3D® software platform.


Post Processing Solution
Support Material Removal
- Hands-free 3D printing post processing, with an envelope size to handle medium sized parts in high volumes.
- Patent-pending software, user-friendly hardware, and eco-friendly consumables works collectively to deliver exacting support removal while increasing the throughput of your production.
Software Driven
PostProcess provides the fastest cycle times in the industry (1-2 hours), reducing support removal processing times by over 50% compared to submersible tank systems. With multidimensional spray technology, the VORSA 500 allows for remarkably quick dry times while maintaining part integrity as parts won’t become saturated with detergent.
Industry-Leading Cycle Times
PostProcess provides the fastest cycle times in the industry (1-2 hours), reducing support removal processing times by over 50% compared to submersible tank systems. With multidimensional spray technology, the VORSA 500 allows for remarkably quick dry times while maintaining part integrity as parts won’t become saturated with detergent.
Your High-Volume Automated Solution
AUTOMAT3D takes the guesswork out of post-printing and reduces operator labor time with pre-programmed recipes. Controlling agitation intensities, temperatures, process times, and more, the VORSA 500 delivers consistently complete FDM support removal. AUTOMAT3D optimizes the rate of support removal, utilizing multi-dimensional spray coverage, ensuring fast cycle times with virtually no damage to parts.
Designed with Efficiency in Mind
Measuring at 41 cm x 41 cm x 37 cm, the VORSA 500 provides an ample envelope size allowing for a higher throughput of parts to be cleaned during each cycle. Full chamber coverage allows for processing larger batch sizes to deliver uniform, high-quality results for every part, regardless of geometry.
Advantages of the PostProcess VORSA 500
- Superior support removal
- Evenly treated parts
- Cycle time reduction
- Minimized part breakage
- Minimal operator intervention
- Preservation of fine-feature details
VORSA 500 Support Removal Machine Features
Hardware Features
- Stainless steel envelope
- Multi-dimensional spray coverage
- In-line strainer
- Sealed, top-loading chamber
- Customizable fixtures available
- Built-in work station
- Casters for easy installation
Size and Weight
- Envelope: 16″ L × 16” W × 14.5″ H (41 cm x 41 cm x 37 cm)
- Machine closed door footprint: 42.25″ L x 34.5″ W x 84″ H
- Fits through standard door
- Machine open footprint: 67” W x 35” D x 67” H (170 cm x 88 cm x 170 cm)
- Approximate Weight: 850 lbs. (386 kg) empty, 1060 lbs. (481 kg) full
AUTOMAT3D™ Software Features
- Patent-pending AUTOMAT3D® platform
- Proprietary Agitation Algorithms
- Variable temperature (130-160°F, 54-71°C)
- Intelligent cycle times
- Customizable settings
- One-touch repeatability with recipes storage
- Preventative maintenance schedules
Detergent
- Detergent: PLM-201/202-SPRAY
Facilities Required
- Water in
- Drain out
- Ventilation
Electrical
- Voltage: 240V 3-Phase
- Amperage: 30A
- Plug: ABB430P9W
Safety Features
- Emergency stop
- Door locks
- Temperature limits
- Auto-interrupt
Why you need a VORSA 500 Support Removal Machine
3 Advantages of using an automated Support Removal Solution for 3D printed parts
1. Consistent Results
PostProcess ensures that supports on every part are consistently and completely removed — no breakage and no missed supports. Reliability that each part will be identical all the time, every time.
2. Reduced Cleaning Time
Whether production is in the tens, the hundreds or the thousands, throughput is crucial. PostProcess reduces the cycle time for removing supports and eliminates the manual post-printing ‘bottleneck’.
3. Greater Productivity
The PostProcess VORSA 500 Support Removal machine can work on numerous printed parts simultaneously. Enabling companies to focus on higher-value activities.
Other Support Material Removal Machines to consider
PostProcess Machines in the Design and Production Series

DEMI 800 Support Removal
The DEMI 800 Production Series 3D Printing Support Removal machine provides an envelope sized for a few large or several small 3D printed parts.

DEMI 4000 Resin Removal
DEMI 4000™ is the world’s only large scale software-driven 3D post-printing solution for high-volume stereolithography (SLA) production

DEMI 400 Support Removal
The DEMI 400 uses agitated flow combined with advanced ultrasonics, heat, and specially formulated detergents for consistent, hands-free 3D printed support material removal.

DEMI 200 Support Removal
The DEMI 200 Production Series 3D Printing Support Removal machine provides an envelope sized for a few large or several small 3d printed parts.

DECI Support Removal
The DECI Production Series 3D Printing Support Removal machine provides an envelope sized for a few large or several small 3d printed parts.