DELMIA | Works RealTime™ Production & Process Monitoring

Take manufacturing and plant management to a higher level

RealTime Production Monitoring

Optimize manufacturing performance and maintain control from your desk

DELMIA | Works RealTime Production Monitoring takes plant management to a higher level, supporting machine management in true real-time.

All aspects of production are tracked immediately as parts are being made and applied to the shop orders, automatically updating the schedule and finished product counts. The result of this embedded solution is improved efficiency, visibility and productivity. Take control of the plant floor with the DELMIA | Works Production Monitoring module from DELMIA | Works.

Key Features

Shop floor monitoring and ERP communication

  • Automatically Monitor Operations

    Connect directly to your machines and monitor production counts on operations such as stamping, molding, forming, extrusion, assembly process, etc.

  • Reject Entry

    User-defined codes manage rejected parts that immediately affect production counts and scheduling

  • Downtime Reporting

    Instantly track up and down time and utilize customized, detailed downtime coding for analysis.

  • Setup and Material Notifications

    Links to scheduling provide customized notification when new materials and tool are required for new jobs.

  • Document/Quality Control

    Access documents, videos and pictures that are linked directly to the Bill of Material or inventory part. Initiate inspections with a single mouse click.

  • Assign Labor

    Input labor to the job and work center for tracking and costing

  • Labels

    Print labels manually as they are needed or automatically based on production counts.

  • Multi-Part Job Handling

    RealTime supports jobs that produce multiple, unique items per production cycle.

  • Electronic Production Log

    Enter notes and comments by date, shift, work center or BOM.

  • Preventative Maintenance (PM)

    Tap directly into the PM module to create maintenance work orders that are immediately available to all necessary personnel.

  • Production Reporting

    Report production as it occurs. RealTime also automatically generates production reports after every shift.

  • Voice Alerts

    Connect to your paging system or cell phones to automatically notify production personnel or shift managers of shop floor issues.

Benefits of a Powerful ERP & MES Solution

Linking to your machines

By linking directly to your machines, RealTime can monitor discrete, cyclical and continuous operations. View work center performance from any computer on your network (even remotely) and check production as it occurs.

Total parts created, production time, downtime, rejects and parts remaining to be produced are immediately monitored. Production shift reports are generated automatically, making product reporting and inventory reconciliation a simple task. If you want shop floor monitoring and ERP communication at its most accurate, RealTime is the best tool.

Simplify your automation project with one-stop integration engineering

When it comes to thoughtful application of technology, you can trust DELMIA | Works to simplify the process. DELMIA | Works provides comprehensive and experienced planning and set up of integration to your equipment, automation controls and/or sensors added to older equipment with DELMIA | Works own interface hardware - PLCs, machine state light poles, RT Station rugged industrial touch screen tablets and more. Whether you need “big data” capture and software tools for management and analysis or simply a comprehensive view of your entire shop floor, you will work with DELMIA | Works automation engineers to assure a successful technology project.

Testimonials

What makes DELMIA | Works different?

The overarching differentiator for DELMIA | Works is the unique combination of factory floor process control and monitoring coupled with ERP functionality. Most systems are either Enterprise Resource Planning (ERP) or a Manufacturing Execution System (MES); with DELMIA | Works, these systems are integrated as one native solution. This integration provides a true, real-time vision and record of the shop floor.

LOWER COSTS THROUGH A SINGLE PLATFORM WITH A CONSISTENT, INTUITIVE INTERFACE

With DELMIA | Works, there is a one database and one application to administer, and for users, a single, intuitive interface. It’s easier for the users and eliminates data synchronization issues. DELMIA | Works lowers the costs and impact of change management across the board.

REAL TIME PRODUCTION & PROCESS MONITORING

The real-time process monitoring of the MES built into the ERP empowers decision-makers to see what is going on the shop floor in real time, and also provides an artifact trail for traceability.

By capturing critical information from machines, tools and other instruments, while production is ongoing, as parts are being produced, you can be confident that your production and quality plans are being executed well.

MODULES WORKING TOGETHER

Because all modules are designed, developed, and supported by DELMIA | Works, they operate as a powerful and cohesive solution. The innovative DELMIA | Works system is capable of handling all your extended ERP needs with a single database — all without the need for expensive third-party software interfaces. This enables a truly streamlined approach to helping manufacturing enterprises stay lean.

POWERFUL, ACCESSIBLE TECHNOLOGY

DELMIA | Works designs its powerful modules for those who use it most: employees. The familiar Windows® environment and intuitive graphical interfaces are so simple to learn that training costs are typically a fraction of the fees associated with most ERP and MES providers.

DELMIA | Works ERP & MES Features & Functionality

A detailed list of the features available

SUPPLY CHAIN MANAGEMENT
  • eCommerce Capability
  • Demand Planning and
  • Forecast
  • ATP/CTP
  • Distribution Management
  • Manufacturing Planning
  • Web Access
  • Inter-Company Transactions
  • Kanban/Heijunka Box
  • Outsource Central
  • Shipping Manager
SCHEDULING AND PLANNING
  • Available To Promise (ATP)
  • Capable To Promise (CTP)
  • Forecasting/Planning
  • Material Resource Planning (MRP)
  • Master Production
  • Scheduling (MPS)
  • Infinite and Finite
  • Scheduling
  • Dispatch Lists
  • Labor Capacity Planning
  • Rough-Cut Machine
  • Capacity Planning
  • Auxiliary Equipment
  • Planning
  • Tool Tracking
  • “Runs Best” Optimization
HUMAN RESOURCES
  • Workforce Management
  • Payroll
  • Time and Attendance
  • Training & Skill Tracking
  • Resume and Performance
  • Library
  • Skill Match Capability
  • Expense Tracking
  • Employee Self-Service
  • Portal

 

SALES, ORDER, AND DISTRIBUTION MANAGEMENT
  • Customer Relationship Management (CRM)
  • Sales Quotations
  • Sales Orders
  • Release Accounting
  • Packing Slips & Shipping Management
  • Labeling & Barcoding
  • Web Portals
  • Distribution Centers
  • Warranty Tracking
  • Product Configurator
  • Return Material
  • Authorizations (RMA)
  • Multiple Price Books
  • Certificates of Conformance
  • Sales Commission Management
WAREHOUSE AND INVENTORY MANAGEMENT
  • Inventory Control
  • Location Management
  • Kanban/Heijunka Box
  • Serialized Inventory Control
  • Lot Tracking
  • Inter-Company
  • Transactions
  • Labeling
  • Scanning
  • Consignment
  • Transaction Auditing
  • Non-Conformance Review
PROJECT MANAGEMENT
  • Job Shop
  • Complete Project
  • Accounting
  • Financial Tracking
SHOP FLOOR CONTROLS
  • RealTime Machine
  • Monitoring
  • Shop Floor Data Collection
  • Exception Alerts
  • RealTime Process
  • Monitoring
  • RTStation
MANUFACTURING
  • Quoting/Estimating
  • Bills of Material/Routings
  • Preventative Maintenance
  • Production Orders
  • Production Reporting
  • Project Management
  • Material Management
  • Job Shop
  • Assembly Line Processing
  • Tool Tracking
  • Process Costing
  • Equipment Automation
UTILITIES
  • Multi-Language
  • Multi-Plant/Company
  • Trace Tracking
  • Email Messaging
  • Automatic Report
  • Generation
  • Business Activity Monitoring
  • Workflow
  • Shipping Company
  • Interfaces
  • Complete Role-Based
  • Security
  • User-Customized Views
FINANCIAL MANAGEMENT
  • General Ledger
  • Accounts Receivable
  • Accounts Payable
  • Electronic Transaction
  • Processing
  • Fixed Assets
  • Invoicing
  • Purchasing
  • Multi-Company/Entity
  • Multi-Currency
  • Bank Account Maintenance
  • Credit Card Processing
  • Multi-Budget Capacity
  • Standard & Actual Costing
QUALITY
  • Audit Module
  • Cost of Quality
  • Advanced Product Planning (APQP)
  • Process & Product Quality (PQ)
  • Corrective Actions (CAR and CAPA)
  • Document Control
  • Engineering Change Order (ECO)
  • Material Review Board (MRB)
  • Part Dimension Setup & Gauges
  • Statistical Process Control (SPC)
  • Deviations / Non-Conformances
  • Quick Inspections
  • Production Part Approval Process (PPAP)
  • Control Plan
  • Failure Mode and Effect Analysis (FMEA)
  • Risk Assessment
  • Product Lifecycle Management (PLM)
  • Device History Record (DHR)
  • Embedded Electronic Signatures
EDI/ECOMMERCE
  • Inbound and Outbound
  • Transaction Sets
  • Transaction Mapping and
  • Data Merging
  • Extensive Trading Partners
  • Web Portal Access
  • Flat File Import
  • XML Transactions
  • Automatic Transaction Processing
  • eKanban Tracking
  • Non-Conformance Review
MOBILITY
  • Tablets
  • Smartphones
DELMIAworks Partner
3DEXPERIENCE

The 3DEXPERIENCE platform provides a Safe, Social, Connected, Informed and Structured environment for team leaders, project managers and other professionals who want to manage data on the cloud and collaborate without constraints.

Safe: Customer controlled access. Transparent cloud backup. Encrypted communication protocols. Data always safe—no overwrite, no loss of data.

Social: Integrated structured and unstructured collaboration tools enabling social innovation. Collaborate on product design or engage with your stakeholders early in product development.

Connected: Every user always connected to a single, common database. Access data anywhere, anytime, on any device. Review and markup models.

Informed: Choose from the widget library, Create and share Dashboards. Get the latest information about your product development. Always have access to your latest data.

Structured: Zero overhead data management - store and manage data across collaborative spaces, share information in communities. Find indexed data faster by using tags, custom search, etc.

Interested in DELMIA | Works?

Call us free at  1-877-219-6757  and get your ERP & MES questions answered