Innovative Child Safety Product design with SOLIDWORKS Industrial Designer

Javelin customer Inertia Engineering + Design, Inc. (IE+D) is a leading supplier of fast-tracked, streamlined product design and engineering services to the medical, defense, and consumer product industries. When company founder and President Ray Minato established IE+D, he based his business model on serving clients better by quickly facilitating collaboration, efficiently handling product data, and effectively managing projects. Minato realized that helping startups and manufacturers maximize their return on investment required the speed and accuracy of a fully integrated product development platform.

Child Safety Product Handle

Child Safety Product Handle Design

The firm has relied on SOLIDWORKS® design and engineering solutions from Javelin—including SOLIDWORKS design, SOLIDWORKS Simulation analysis, SOLIDWORKS Plastics injection-molding simulation and analysis, and SOLIDWORKS PDM Professional product data management software since its inception. However, as IE+D’s business has expanded, so has the consultancy’s need for an integrated industrial design, surface modeling tool, according to Industrial Designer Randy Yang.

“Until recently, we used a combination of pen and paper, Adobe® Illustrator® and Photoshop®, and Rhino® surface-modeling software to create industrial design concepts,” Yang explains. “We ultimately detail, engineer, and manufacture designs using SOLIDWORKS software, and have routinely encountered issues during transitions between industrial design and mechanical engineering that required a good deal of model cleanup that had to be factored into our initial planning. We also had no way to incorporate parametrics during industrial design.”

When IE+D heard from us about the development of a new integrated sub-D surface modeling package called SOLIDWORKS Industrial Designer, the product development firm jumped at the chance to use an early version of the software. IE+D signed up for the SOLIDWORKS Industrial Designer Lighthouse Program, which provides the opportunity to use the software in production as part of prerelease testing.

Fast, easy integration of Solids and Surfaces

After using SOLIDWORKS Industrial Designer, IE+D realized important productivity gains related to better collaboration between industrial design and mechanical engineering. For example, because the software provides for fast and easy workflows between SOLIDWORKS Industrial Designer and SOLIDWORKS software—without losing parameters established during industrial design—the firm no longer has to make iterations and transitions between the two functions part of its initial planning on a project.

“I used to spend a half-day planning how we would move industrial design concepts into SOLIDWORKS, accounting for model rebuilds and fixes,” Yang points out. “With SOLIDWORKS Industrial Designer, we’ve cut out that planning phase because of the ease in going back and forth between the two applications. I can roll parametrics into my freeform concept models, which allows me to roll back the industrial design CAD model as far as necessary to make the frequent changes required to support manufacturing.”

“Using SOLIDWORKS Industrial Designer on the infant and child safety project, I was able to focus on the design aesthetic while simultaneously addressing mass and volume concerns. The product is designed for travel so it needs to be with the child and parent most of the time, so creating a design that would be as light and compact as possible was an important consideration during industrial design.”

— Randy Yang, Industrial Designer

Innovative Child Safety product design

The first project that IE+D used SOLIDWORKS Industrial Designer for was an innovative child safety product design for a major manufacturer. The software allowed Yang to create freeform concepts more quickly without having to worry about the transition to engineering. In addition to enabling Yang to create an industrial design without a single flat surface, SOLIDWORKS Industrial Designer allowed him to address mass and volume requirements during initial concept development.

SOLIDWORKS Industrial Designer

Using SOLIDWORKS Industrial Designer for infant and child safety product design

“At IE+D, we view form to be just as important as engineering,” Yang notes. “Using SOLIDWORKS Industrial Designer on the infant and child safety project, I was able to focus on the design aesthetic while simultaneously addressing mass and volume concerns. The product is designed for travel so it needs to be with the child and parent most of the time, so creating a design that would be as light and compact as possible was an important consideration during industrial design.”

Taking advantage of Creasing Tool

Yang also utilized a unique creasing tool in SOLIDWORKS Industrial Designer to efficiently refine the product’s handle. “While I was working on the handle design, which was initially an amorphous shape of all round surfaces, I wanted to refine the area where the hand is positioned so a user’s hand would naturally settle there,” Yang says.

“I used the creasing tool to add a hard-edge return back down the rest of the handle with a flat round on the other side to define the handle grip area,” he continues. “That would have taken extra steps in Rhino, and I wouldn’t have had the parameters that will save time down the line. The ease of moving back and forth between SOLIDWORKS Industrial Designer and SOLIDWORKS design software makes the solution infinitely more efficient.”

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Learn more about the product and contact us for a FREE trial to see whether SOLIDWORKS Industrial Designer is a good fit for your business.

Challenge:

Inertia Engineering + Design, Inc. (IE+D) is a leading supplier of fast-tracked, streamlined product design and engineering services to the automotive, motor sports, and related manufacturing industries. The firm has relied on SOLIDWORKS® design and engineering solutions—including SOLIDWORKS design, SOLIDWORKS Simulation analysis, SOLIDWORKS Plastics injection-molding simulation and analysis, and SOLIDWORKS  PDM Professional product data management software—since its inception. However, as IE+D’s business has expanded, so has the consultancy’s need for an integrated industrial design, surface-modeling solution.

Solution:

When IE+D heard from its SOLIDWORKS reseller about the development of new integrated sub-D surface modeling package called SOLIDWORKS Industrial Designer, the product development firm signed up for the SOLIDWORKS Industrial Designer Lighthouse Program, which provides the opportunity to use the software in production as part of pre-release testing. By implementing SOLIDWORKS Industrial Designer, IE+D has eliminated a half-day of industrial design planning per project, created free-form concepts more quickly, innovated a combination infant car seat/carrier design, and reduced the mass and weight of infant car/seat carrier design during industrial design.

Results:

  • Eliminated half-day of industrial design planning per project
  • Created freeform concepts more quickly
  • Improved collaboration between industrial and mechanical design
  • Reduced mass and volume of infant product during industrial design

Product(s) used:

SOLIDWORKS Plastics
SOLIDWORKS Industrial Designer
SOLIDWORKS Simulation
SOLIDWORKS PDM Professional

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